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Author Topic:   How are die cut signs cut?
nbkz7w8
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Posts: 344
From: DFW Texas USA
Registered: Jul 2003

posted 02-15-2006 01:17 PM     Click Here to See the Profile for nbkz7w8   Click Here to Email nbkz7w8     Edit/Delete Message
I can get a free very large Union Pacific Railroad decal (2.5 ft tall). Its a cool logo.
I was wondering who or what could follow the shield shape and cut out a piece of steel/aluminum to make a new sign?

I dont want it to be cut by hand but done by a laser/water etc. just like the repro signs are.

Any ideas?
Mark

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thermactor
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Posts: 1393
From: Decatur, IL
Registered: Apr 2005

posted 02-15-2006 02:56 PM     Click Here to See the Profile for thermactor   Click Here to Email thermactor     Edit/Delete Message
Just curious, but what's wrong with cutting it out by hand? Tracing the decal onto a piece of sheet aluminum, one could easily cut it out on a band saw, and then use a 1-inch belt sander to smooth it up right to the line. I don't see you you'd ever be able to tell the difference.

Now, if it just has to be cut on a laser cutter, you could try to make/find a friend at a smaller fab shop or other business that has the machine, and give them a .dxf or other file.

Wes

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+Chris Holt
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From: St. Clair MI USA
Registered: Mar 2002

posted 02-15-2006 04:04 PM     Click Here to See the Profile for +Chris Holt   Click Here to Email +Chris Holt     Edit/Delete Message
Mark , I've done just what Wes is saying several times they come out great.

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dodogas
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From: Kelowna British Columbia Canada
Registered: Jan 2003

posted 02-15-2006 05:05 PM     Click Here to See the Profile for dodogas   Click Here to Email dodogas     Edit/Delete Message
To answer the title.

Die-cut refers to pieces stamped out with a male and female die, good for lots of pieces, bad for setup costs..

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Thunder II
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From: Elbert County Colorado
Registered: Jan 2006

posted 02-15-2006 05:21 PM     Click Here to See the Profile for Thunder II   Click Here to Email Thunder II     Edit/Delete Message
Just like a BIG paper punch!!!!

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dodogas
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Posts: 3299
From: Kelowna British Columbia Canada
Registered: Jan 2003

posted 02-15-2006 05:44 PM     Click Here to See the Profile for dodogas   Click Here to Email dodogas     Edit/Delete Message
I was in a stamping shop yesterday, they had a 1400 Ton press, dies were the size of a pickup box!!

They had a laser cutter that could handle 1 inch steel and would insert the steel plate and removed the cut parts automatically.

At the BMW plant in Munich around 10 yrs back I saw a line of 6 1500Ton presses in a row, the sheet went in one end and came out the other finished. All 6 presses without anyone touching the sheet, it would get flipped and spun around between presses.

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nbkz7w8
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Posts: 344
From: DFW Texas USA
Registered: Jul 2003

posted 02-16-2006 09:07 AM     Click Here to See the Profile for nbkz7w8   Click Here to Email nbkz7w8     Edit/Delete Message
Wes,
To answer your question I was speaking for myself. Whatever I cut looks pretty bad!
And its a shield shape so it increases the difficulty of cutting it.

Anybody have examples of their "home cut" signs?

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Thunder II
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Posts: 1675
From: Elbert County Colorado
Registered: Jan 2006

posted 02-16-2006 09:31 AM     Click Here to See the Profile for Thunder II   Click Here to Email Thunder II     Edit/Delete Message
Hey Mark, I'll solve your problem here. Just mail the decal to me, and I'll worry about it, then you can sleep good at night.... LOL. I'm with Wes on this one. Just about ant metal shop should be able to do this for you. That would look cool if you put the shield on a couple of stadoffs over the wings with some backlighting. Hey I just got an idea... I'm going out to the shop....

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dodogas
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Posts: 3299
From: Kelowna British Columbia Canada
Registered: Jan 2003

posted 02-16-2006 09:46 AM     Click Here to See the Profile for dodogas   Click Here to Email dodogas     Edit/Delete Message
The trick is to rough it out first on a shear or with a cutoff wheel, then start working to the finished edge..

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allsho80
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Posts: 112
From: Oquawka, IL
Registered: Jan 2006

posted 02-16-2006 10:03 PM     Click Here to See the Profile for allsho80   Click Here to Email allsho80     Edit/Delete Message
I work for BNSF and no matter what you do to doll them up, the UP never looks good.....just kidding

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